Astech

    Component Masking

    Accurate Positioning in Masking Applications Solved with Machine Vision and Robotics Astech work with technology that allows a machine to “see” complex shaped parts, and manipulate them whilst performing highly accurate component masking application. The application of liquid masking is a precision process in the manufacture of components used in the most advanced manufacturing sectors. When developing an automated process for component masking you need to consider the accuracy and consistency you need to achieve. Combining sophisticated machine vision and robotics Astech are able to increase through-put whilst maintaining the high standards and strict parameters demanded by the industries such as aerospace.

    Machine Vision & Robotics

    Accuracy is vital for both critical high-performance components and when using expensive precious metals. Before automation masking relied on skilled labour manually painting the component to apply the masking material. Increases in throughput can be achieved through automation using of sensors, but this doesn’t provide the level of accuracy needed for many types of industry. Astech use machine vision in combination with the laser sensors to establish the position and alignment of the component. This achieves accurate adjustment and positioning of the component to allow a masking liquid to be dispensed from a fixed point to within 0.1mm.

    From Aerospace to Orthopedics

    Precision masking has many applications. Modern light cured masking masking materials are immediately ready for processing making them quick and clean to use. A variety of viscosities and formulations are available making masking suitable for aerospace, automotive, electrical, and medical device applications such as orthopedics.

    Scaling Up: Multiple Variations and Robots

    Astech’s software allows calibration of multiple robots so that they can work in unison to produce consistent results. The machines can also be set for multiple materials and component combinations.

    Successful Operation Delivers Improved Throughput

    Astech can deliver the level of accuracy and consistency for automated masking enabling clients to improve significantly throughput with 24/7 operation. Our unique application of machine vision and robotics can help in multiple industries and other applications requiring coating, gluing, spraying or other liquid application. Even when components have complex geometry and a high level of accuracy is required. To find out more about how Astech can solve your automation challenge contact our sales team.

    Other manufacturing automation solutions

    In addition to our exceptional component masking services, Astech Projects excels in a spectrum of manufacturing automation domains. Our dedication to transforming manufacturing processes through innovation and efficiency remains unparalleled, ensuring your diverse manufacturing requirements are met with excellence. 1. Precision Robotic Assembly: Seamlessly optimize assembly lines with our advanced robotic systems. From intricate electronics to complex mechanical assemblies, our automation solutions guarantee precision and heightened productivity. 2. Material Handling Excellence: Elevate your material handling procedures using our customized automation. Minimize errors, reduce manual intervention, and enhance overall operational efficiency effortlessly. 3. Cutting-Edge Quality Control: Raise the bar for quality control with our state-of-the-art automation technologies. Monitor, inspect, and adapt in real-time, ensuring only top-tier products make their way to market. 4. Streamlined Packaging and Labeling: Simplify packaging and labeling operations while maintaining accuracy. Our adaptable automation systems accommodate various products and packaging formats, revolutionizing the packaging process. 5. Data-Driven Insights: Harness data analytics and automation for actionable manufacturing insights. Monitor key performance indicators, predict maintenance needs, and optimize production strategies for unparalleled results. Astech Projects is your partner in conquering manufacturing challenges. We design, implement, and support automation solutions that redefine success.

    Get in contact with us

    INFO@ASTECHPROJECTS.CO.UK +44 1928 571 797
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